Aggregates
For Aggregates
GIC has been designing, installing, and servicing vertical form fill and seal packaging machines for four decades. UK-made to the highest standards, GIC’s VFFS machines play an essential role in some of the country’s largest suppliers of aggregates.
GIC machines are designed and built in Gainsborough to exacting standards. We are a gold-level partner in the Rockwell Automation PartnerNetworkTM programme, and all our component suppliers are hand-picked for quality and reliability.
Irrespective of whether you are packing decorative aggregates, sand, gravel or slate, we can design a VFFS machine customised to your requirements. We back up our engineering excellence with operator training and comprehensive service and maintenance plans to ensure hassle-free ownership.
Our vertical form fill and seal machines offer the optimum combination of effectiveness, reliability and low cost of ownership backed by first class technical and servicing support.
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Key Considerations
When it comes to aggregates, the importance of packaging cannot be overstated. Getting the format and packaging right is essential.
If you’re an aggregates supplier considering upgrading your packaging machinery or investing in your first automated line, there are several things to consider.
The size and shape of the aggregate can affect its flow and overall packing efficiency. This will also determine the final weight of the product in each bag and influence the required strength of packaging material. Other issues occur such as fine aggregates requiring different handling compared to coarse aggregates.
The packaging material must be strong enough to hold the weight of the aggregates without tearing or puncturing. The packaging medium may require protection from the aggregates during the filling process.
Aggregates may be produced in many environments from quarries to indoor or outdoor production facilities, so your GIC machine will need to be built robustly to withstand these challenges.
For Aggregates
GIC 4100
- Maximum pack size400MM
- Maximum speed30 packs per minute
- Pack formatsPillow, Gusset, Block Bottom
- Packaging materialsAll suitable heat-sealable materials, including laminates and polyethylenes. Optional impulse sealing.
GIC 5100
- Maximum pack size500MM
- Maximum speed25 packs per minute
- Pack formatsPillow, Gusset
- Packaging materialsAll suitable heat-sealable materials, including laminates and polyethylenes. Optional impulse sealing.
Free Site Appraisals
Irrespective of whether or not you currently rely on GIC vertical form fill and seal packaging machinery to keep your production line flowing efficiently, we offer free site appraisals.
Our experienced engineers will visit your facility and provide an accurate overview of the current condition of your packaging machinery, service and maintenance requirements, available software and hardware upgrades and opportunities to improve operating efficiency.
To request your free site appraisal, email us or call +44 (0) 1427 611885
Aggregate Packaging Machine FAQs
Choosing the right aggregate packaging machine can raise a number of questions, from suitable bag sizes and packaging materials to production speeds, reliability and handling different types of aggregate. Our FAQs answer some of the most common questions about aggregate packaging machinery and GIC’s vertical form fill and seal (VFFS) solutions for packing products including sand, gravel, decorative aggregates and slate.
The best vertical form fill seal (VFFS) machine for aggregates depends on the product being packed, required bag size, production speeds and packaging format. Whether you are packing decorative stone, gravel, slate, limestone or sand, GIC designs bespoke aggregate packaging solutions that are tailored to your production line rather than relying on a one-size-fits-all approach.
For many aggregate applications, the GIC4100 and GIC5100 provide an ideal combination of reliability, heavy-duty construction and low cost of ownership. You can learn more about our VFFS machines, GIC4100, and GIC5100 in our Products section.
Need help choosing the right aggregate packaging machine? Contact GIC today for expert advice or arrange a free site appraisal to discuss your requirements.
Yes. GIC’s vertical form fill seal machines are designed to package a wide variety of aggregates including gravel, decorative aggregates, sand, slate chippings, limestone and shingle. Each product has unique flow characteristics, particle sizes and densities, so we specify the appropriate weighing system, forming set and sealing configuration to achieve accurate pack weights and reliable sealing.
Our bespoke approach ensures every aggregate packaging machine is configured specifically for your application, improving efficiency while reducing product giveaway and downtime.
GIC also manufacture linear weighers that can handle aggregates, our CMW6000 model is robust and built to last even when packing the most hard to handle aggregates.
If you’re unsure which solution is right for your operation, browse our range of Vertical Form Fill Seal Machines and linear weighers.
Speak to the GIC team today to discuss your aggregate packaging project or request a free consultation.
GIC aggregate packaging machines can produce a wide range of bag sizes suitable for both retail and trade markets. Whether you’re packing smaller decorative stone bags for garden centres or larger bags for builders’ merchants and construction suppliers, every machine is configured around your production requirements.
Our VFFS machines can produce pillow bags, gusseted bags and block bottom bags using heavy-duty polyethylene and laminated films that provide excellent strength for transporting heavy aggregates.
You can compare available machine capabilities by visiting our Products page or viewing the GIC4100 and GIC5100 specifications.
Contact GIC to discuss your required bag sizes and we’ll recommend the most suitable packaging solution.
Accurate weighing is essential when packaging aggregates to reduce product giveaway and ensure every bag meets its declared weight. GIC VFFS machines integrate seamlessly with a range of weighing systems to deliver excellent accuracy and repeatability across a wide variety of aggregate products.
Our engineers will recommend the most appropriate weighing technology based on your material, production speed and target bag weight, helping improve efficiency while reducing waste and operating costs.
GIC manufacture a range of linear weighers that can handle many aggregate products, let us know what you would like to weigh and we can specify a weigher to suit your needs.
To learn more about selecting the right packaging equipment, read our article on Vertical Form Fill & Seal Packaging Machines: The Key Considerations.
Contact GIC to discuss how we can improve the accuracy and efficiency of your aggregate packaging operation.
Yes. Aggregate packaging equipment often operates in demanding environments including quarries, recycling facilities and heavy industrial production plants. GIC machines are manufactured in the UK using robust components selected for reliability and durability, making them suitable for continuous operation in challenging conditions.
Our engineering team also provides comprehensive servicing, preventative maintenance and operator training to maximise uptime and extend machine life.
Find out more about GIC’s Service & Maintenance support and our About GIC page to discover why manufacturers have trusted our packaging machinery for more than 40 years.
Arrange a free site appraisal and we’ll identify opportunities to improve the performance of your existing packaging line.
Automating aggregate bagging with a GIC vertical form fill seal machine helps increase production throughput, improve weight consistency and reduce labour costs. Automated packaging also minimises product waste, improves seal quality and delivers consistently professional packaging for builders’ merchants, landscaping suppliers and retailers.
Whether you’re replacing manual bagging or upgrading an existing production line, our engineers will design a bespoke solution that integrates seamlessly with your existing equipment.
For more information, read our article on Increasing Efficiencies and Lowering Costs with Vertical Form Fill Seal Machines.
Contact GIC today to discuss how automation could increase productivity and reduce operating costs within your aggregate packaging operation.
Choosing the right aggregate packaging machine depends on several factors, including the type of aggregate being packed, required bag size, production output, packaging material, available factory space and future expansion plans.
At GIC, every project starts with understanding your application before recommending the most appropriate machine, weighing equipment and bag format. This ensures you receive a packaging solution that delivers maximum productivity, reliability and long-term value.
Our experienced engineers can also carry out a Free Site Appraisal to identify opportunities for improving your existing packaging line.
Talk to the GIC team today for expert advice on selecting the ideal VFFS machine and linear weigher for your aggregate packaging requirements.